【納品事例】異なる製品への打ち直しも可能です - 睡眠屋

[Delivery example] It is also possible to recast into a different product.

From a cushion to a nap blanket

2024 Mr. S, Yamagata Prefecture [Order at store]
Delivery example #004

Hello everyone. I'm Kanauchi Kaito from Sleep Shop. Today, I'd like to introduce an example of how a cushion that had become flat after years of use was re-stuffed into a nap futon. The customer had trouble storing a cushion that they no longer used, but by re-stuffing it, we were able to give it a new life as a practical item. I'll tell you the details, so please read on until the end.

table of contents

Common problems with worn cushions

Cushions become worn out and flattened over time. Cushions are items for sitting on, so it's inevitable that they will wear out over time. As a result, they become less comfortable to use, which can be a problem.

Furthermore, storing cushions can be a hassle. People often complain that they feel it's a hassle to throw away cushions they can't use, and that it's a waste to throw them away, so they end up taking up space in their closets or cupboards.

As times change, I think people are using zabuton cushions less and less on a daily basis. Lifestyles have changed, and there are many zabuton cushions that are still usable but not being used.

From cushions to practical items

This customer was also having trouble storing some cushions that they were no longer using, and wanted to have them re-stuffed into something that could be used.

Initially, the customer wanted to have the cushions re-stuffed, but while they were choosing the fabric, they noticed a nap futon in the same corner and came up with the idea to remake the cushions into nap futons.

A nap futon is usually a futon for children to sleep on, and it doesn't seem to have anything to do with a zabuton. However, the customer had the idea of ​​placing this nap futon on a chair and using it to cover the back.

When you sit on a chair in hot weather, your back may get steamy and uncomfortable depending on the material of the chair. Using it this way will eliminate the discomfort thanks to the high moisture absorption of cotton. Also, if you are using a hard chair, it will improve the cushioning from your buttocks to your back, reducing the strain on your body even when sitting for long periods of time.


About the items we store

Condition of the cushion

There were no tears or uneven cotton, and it was a typical ordinary cushion.
After years of use, it had become worn and flat, but the quality of the cotton was not bad and it was possible to re-stuff it.


Photo before the remodel

Recasting into a different product - Before recasting 1
Recasting into a different product - Before recasting 2

Things to note when re-stuffing cushions

Some zabuton cushions use a type of filling called " hanmo ". Hanmo is a type of filling made by recycling fabrics such as blankets, carpets, and old clothes into a cotton-like material. This filling is characterized by a mixture of various colors. Please note that hanmo cannot be re-stuffed.

Finished product and finish

After re-stuffing, the nap futon is used in a different way than usual. It provides firm support for the buttocks and back when sitting in a chair, making it ideal for long periods of sitting or relaxing. This nap futon has greatly improved comfort when sitting in a chair. Another attractive feature is that it is a nap futon, so it is lightweight and easy to handle. The fabric pattern has a simple color with swirls of various sizes, which makes a nice accent.

Photo of the finished product

Recasting into a different product - Finished product 1
Recasting into a different product - Finished product 2

Rework details and fees

Order Details

・I want to change the 5 cushions into 2 nap cushions.

[Items in storage]
・5 cushions (size unknown)

[Recasting]
・Before re-stitching: 5 cushions (approx. 6.0 kg)
Cotton to make up for lost weight (1.0 kg)

・Completed: Approximately 6.0kg

[Finished product]
・2 nap blankets (70 x 140)
Outer fabric: Irregular yarn, swirl pattern, navy blue
Lining: Plain, uneven yarn, violet
Filling: Approximately 3.0 kg per piece

Fee

Total ¥26,950 (tax included) *¥13,475 per ticket (tax included)

summary

A cushion that has become flat after years of use can now be reborn as a nap blanket and reused as a practical item.

With a little ingenuity, you can find new uses for cushions you no longer use. If you have cushions at home that you no longer use and are thinking of reusing them, consider re-stuffing them into other products. Of course, we also welcome re-stuffing from cushions to cushions. If that happens, please feel free to consult us.

Things you were going to throw away can be reborn as comfortable, practical items that can serve a new purpose and create new memories together.

For inquiries, please contact us via LINE, email or phone.


Thank you for reading to the end.


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Author of this article

A photo of the author of this article

Sleeping House Kaito Kanauchi

Born in Sakata City, Yamagata Prefecture.
After graduating from high school, he gained about seven years of work experience at a local company. In February 2024, he joined Nemuriya Co., Ltd.
I am currently studying cotton futons through writing a delivery case blog.
My hobbies include taking naps, watching baseball games, listening to music, watching game streams, etc.
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